PRECOAT-UNIT
Precoat units for extraction systems
The use of precoat units increases filter performance many times over, reduces the risk of fire and extends filter change intervals. Precoat units are directly connected to the respective extraction unit and apply the filters fully automatically.
Filter protection and efficiency
through precoat powder
In order to extend the service life and effectiveness of filters in extraction systems, precoat units are often used, which periodically coat the filters with limestone powder or other precoating agents (so-called filter aids). Sticky, oily and moist media can thus not immediately stick to the filter material and filter cleaning is significantly improved.
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Maximizing filter performance
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Fully automatic operation and dosing
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Lower fire risk
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Longer filter service life
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Sustainable
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For sticky, oily and moist media
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Easy to retrofit
Processes
Lasering
Cutting
Plasma cutting
Laser cutting
Welding
MEDIA
Moist particles
Lubricating particles
Oily particles
Welding fumes
Without vs. with precoating
Due to the artificial dust layer of the precoat powder, dust and smoke particles are deposited on the precoat layer. The air flow passes through the filters and the filter medium is protected from sticky substances that can clog and stick to the filter fleece. Furthermore, the filter performance increases and a higher filtration efficiency can be achieved.
Dosage & Monitoring
Filter aid
If the dosage of the filter aid is not correct, this can impair the effectiveness of the filter performance and fire protection or render it ineffective. Therefore, we double-proof the dosing and additionally monitor the air flow in the unit.
Filter cleaning
The precoating agent is blown off the filters together with the dust and smoke particles via the automatic jet pulse cleaning system and ends up in the discharge container of the extraction unit.
Filter aid
Limestone powder, slaked lime (carcinogenic) or aluminum silicate can be used as filter aids. They serve as particle filters for sticky, oily dusts and coarser particles that could damage or stick to the filter fleece. All ASBAUGWERK precoat units work with limestone powder, as this is harmless to health and efficient. The correct dosage is crucial: If the mixing ratio is not correct, the fire protection becomes inactive, the filters stick together or clog aprubtly. Therefore, the dosing is monitored twice and an accurate dosing unit is used.
Safe operation
- Exact dosing
- One to three extraction hoods for filling
- Contact switch on system cover
- 2-fold monitoring of the dosing
- No bridging, clogging, sticking
Technical data
- Motor power: 0,37 kW
- Footprint (WxDxH): 800 x 800 x 1.260 mm
- Capacity: 80 L
- Empty weight: approx. 60 kg
- Built-in vibrator for even dosing
- Regular filter loading after cleaning
- Access to rotary valve via inspection opening
- Lid with convenient toggle locks
Options & variations
Optionally, up to three side extraction hoods can be fitted to directly extract rising precoating agent when filling the system, thus effectively protecting your employees. The control can be separate or integrated into the control of the extraction system.
CONTROL
Separate or integrated into extraction system
EXTRACTION HOOD
One to three sided
HARTING PLUG
Convenient interface
CONTROL
Separate or integrated into extraction system
EXTRACTION HOOD
One to three sided
HARTING PLUG
Convenient interface
Fire protection through precoating
Due to the mixing of non-combustible limestone powder and the extracted dust, the concentration of combustible particles is reduced and the risk of fire is minimized.
References precoat units
