
Air handling units in industry
What needs to be considered with AHU systems?
Ventilation systems, so-called air handling units (AHU), influence or control the condition of the room air in production halls with regard to temperature, humidity, pollutant load and quality. They provide both air exchange, filtration and tempering of the air. The polluted hall air is continuously extracted, filtered and, if necessary, enriched with fresh air. The use of air handling units thus ensures a high level of safety in terms of health, occupational safety and fire/explosion protection. Viruses and aerosols can also be effectively filtered out of the hall air by using so-called HEPA H14 filters.
Fields of application in industry
Production halls
Warehouses
Freight forwarding
Goods transshipment points
Technical rules
for workplaces
(ASR)
The Technical Rules for Workplaces ASR A 3.6 »Ventilation« stipulate that RTL systems must be state of the art and operated in accordance with their intended use. Maintenance of the equipment must be carried out at Workplace Ordinance in accordance with § 4 of the Workplace Ordinance (ArbStättV). Within the framework of a risk assessment according to § 3 ArbStättV, the requirements for an air handling unit must be checked and specified. Furthermore, information must be provided about possible health hazards that may occur in the event of failure or malfunction of the air handling unit.
The employer is responsible for determining the maintenance intervals so that the technical, hygienic and ventilation properties and safe operation of the equipment are ensured during the entire period of operation. The VDI 6022 “Hygiene requirements for AHU systems and appliances” describes the hygiene requirements, while DIN EN 12599 “Test and measurement procedures for the handover of installed ventilation and air conditioning systems” explains the acceptance test.
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Air handling units from ABSAUGWERK

FILTER TOWER

HALL EXTRACTION
System components
Ventilation and air conditioning systems

Filter
The filters are selected according to the quantity and nature of the extracted material, such as smoke, dust or oil mist. The filter surface is also decisive for effective extraction. Bag, cartridge or cassette filters are commonly used. Additional HEPA H14 filters are integrated into AHU systems for carcinogenic fine dust or viruses.
Cleaning
To avoid premature clogging of the filters, they should be cleaned regularly. This can be done manually or automatically via jet pulse cleaning. Here, compressed air is fed into the filter unit, which blows the so-called dust cake off the filters.
Fans
he fan draws the air through the AHU systems according to a calculated volume flow. The suction must not only draw enough air through the system and filters, but also the pollutants in the air without any deposits. The fan consumes the most power and must therefore be dimensioned economically. Suction. EC fans consume significantly less power and are better for the environment and your wallet.
Heating and cooling coil
Up to 70% heating costs can be saved via a cross-heat exchanger. In this process, the warm air containing pollutants heats chambers through which the fresh air flows.
Control
Innovative controls such as the SIEMENS LOGO!8 are not only responsible for the proper operation of an air handling unit, but also regulate performance and energy consumption (summer/winter switchover). In addition, this enables communication with system components such as the precoat unit, fire protection device, filter cleaning and much more
Pre-separator
Pre-separators serve as spark traps and for separating large quantities of material before the extracted media reach the filter units. This considerably increases the filter service life.
Precoat unit
In order to extend the service life and effectiveness of filters in extraction units, precoat units are often used that regularly coat the filters with slaked lime or other precoating agents (so-called filter aids). (so-called filter aids) to the filters. Sticky, oily and moist media can thus not immediately stick to the filter material and filter cleaning is significantly improved.
Capture
The right capture element is crucial for effective extraction of industrial emissions. This includes extraction arms, extraction hoods and extraction tables in various sizes and designs, as well as individual capture components.
Discharge
The solids, which are bound by the filters, collect in a so-called discharge. These can be buckets, bins, containers or special discharge systems. Depending on the type of material and quantity, different sizes and designs are offered.
Piping system
Pipe systems feed the polluted air into the extraction unit and the cleaned air back into the hall or outside. Here, too, there are different types of texture and size, e.g. spiral duct or steel pipe.
Sound insulation
Fans with sufficient power must be used for large air volumes. The surrounding employees are protected from excessive noise pollution with silencers in the extraction unit and piping system.
Fire and explosion protection
If a spark reaches the filter unit, fire protection measures must be taken as a precaution, e.g. spark sensor system with automatic powder extinguishing device. In certain mixing ratios of oxygen, explosive media and an ignition source, AHU systems can self-ignite or even explode. Therefore, certain explosion protection components (ATEX) necessary during planning.
Coating
For outdoor use, the equipment should have a special weatherproof coating and the control cabinet should be moved inside.
FAQs
For a healthy indoor climate