QUADRUS METALLTECHNIKWet separator reference for aluminum dusts
Quadrus Metalltechnik GmbH
Stainless steel dusts (carcinogenic)
Quadrus Metalltechnik GmbH, based in Schmidgaden, processes 1,100 tons of steel, stainless steel and aluminum per month. Welding, lasering, forming and deburring produce dust that is hazardous to health and explosive.
Two Timesavers deburring machines, one for aluminum and stainless steel parts, the other for separate processing of steel, were to be reliably exhausted to ensure safe operation in accordance with occupational safety and to protect workpieces and machines.
Two ATEX Wet separator extract the carcinogenic and explosive dusts via a pipe and bind them in a water vortex. The contaminated air flows through further filter stages and is returned cleaned to the production hall (recirculation mode). The dust is separated from the water and disposed of as sludge via a rollable container. The position of the wet separators on a steel platform directly above the machining centers saves space on the production floor.
The additional Extraction table serves as a workbench for manual deburring and edge processing for customized products. Coarse material falls directly down into a discharge container, while fine particles are captured via the back suction walls and filtered in the extraction system.
»ABSAUGWERK is characterized by very high extraction rates and good service performance. That is why we decided to use this extraction system.«
Hans Maier, Plant Manager QUADRUS Metalltechnik GmbH
1x Extraction table WT series
2x Wet separator W 3000 series
Power: 11 kW
Max. air volume: 7.000 m³/h
H14 HEPA Filter
Pneumatic gate valve
Discharge: sludge container 300 L
Planning of pipe system
Assembly and piping
High extraction power with low energy and water consumption
Safe recirculation operation
Low operating costs
Quiet due to innovative sound insulation concept
Cost advantage through complete packages with Timesavers machining centers
Individual system configuration for energy-efficient systems
Service chain from one source
ABSAUGWERK stands for high-quality extraction solutions for the manufacturing industry to protect people, machines and the environment. We are proud to make workplaces safer and cleaner with our systems. In this way, we not only actively contribute to the protection of employees, but also increase the service life of machinery and significantly reduce environmental pollution.