energy saving in production
Energy efficient extraction systems
In industry, targeted measures can save energy and resources and increase productivity. As a manufacturer of extraction systems, we fully exploit the potential of our systems to offer you a sustainable and economical solution.
Extraction units from ABSAUGWERK mean low resistance and maximum efficiency.
FILTER TOWER
Wet separator
FUME FILTER
DEDUSTER
Energy efficiency means using available energy in such a resource-efficient way that the desired benefit can be achieved. An extraction unit is energy-efficient if it delivers the required extraction performance with as little electricity as possible. However, it also means using as little heating and cooling energy as possible to keep the building at the right temperature. Overall, the less energy required to achieve the required output, the greater the energy efficiency and cost-effectiveness.
It is still common practice to value investment projects in ventilation systems, such as extraction systems, filter systems and ventilation systems, primarily on the basis of acquisition costs. With this approach, only the immediately visible investment costs are considered, but the ongoing operating costs remain hidden. We continuously optimize our units and ensure long filter service lives, minimal power and water consumption, few service calls, heat recovery, automatic performance adjustment and much more
Maßgeschneiderte Absauglösungen
Absauganlagen von der Stange sind meistens über- oder unterdimensioniert. Das wirkt sich negativ auf die Leistung oder den Energieverbrauch aus. Als Entwickler und Hersteller für Absauganlagen, bieten wir Komplettlösungen inklusive Erfassung, Austrag, Rohrsystem und weiteres Zubehör an. So werden Synergien der einzelnen Komponenten genutzt, Luftwiderstände übergreifend minimiert und damit mehr Saugleistung bei weniger kW erreicht.
Energy saving in production
There are many ways to save energy in production halls: Lighting, heat supply, electrical drives. The right ventilation technology plays a decisive role in this. The following parameters must be considered for energy-saving extraction.
System design
- Correct dimensioning
- Little air resistance
- Flexible construction
- Optimally designed pipe system
- ATEX and fire protection measures
Filtersystem
- Hochwertige Dauerfilter
- Abreinigbare Metallgestrickfilter
- Regelmäßige Jet-Pulse Filterreinigung
- Filterschutz durch Precoat-Einheit
- Hochvolumen-Nachfilter
Control & drive
- Energy-saving EC and AC fans
- Automatic power adjustment
- Airflow control
- Automatic extinguishing device
Recirculation mode
- More energy-saving than exhaust air mode
- Less piping required
- Less maintenance/cleaning required
- Preservation of heat in the air
heat recovery
- Summer/winter switchover
- Recycling of the exhaust air heat
- Temperature controlled fresh air function
- 70% heating cost saving
- Government financing options
Resource saving
- Water savings up to 5,200 L/year through recovery
- Recovery of the separated media
Wie kann ich nachhaltiger produzieren?
Nachhaltiges wirtschaften und produzieren wird egal in welcher Branche zunehmend wichtiger. Nachhaltigkeit hört dabei nicht bei Umweltschutz und Kosteneffizienz auf. Auch Gesundheit und Sicherheit spielen eine große Rolle. Ein körperlich gesunder Produktionsmitarbeiter wird lange leistungsfähig bleiben, motiviert sein und die Qualität seiner Arbeit nimmt zu.
Save energy
Reduce heating and electricity requirements
Conserve resources
Waste less water
Save toads
Reduce operating costs
Stay healthy
Fewer pollutants =
fewer cases of illness
Prevention
instead of aftercare
Regular
cleaning & maintenance
Reduce waste
Recycle materials
Work safely
Set up EX and fire protection
Precision and
high quality
Extend product life
A sustainable investment
Resistant design and use of robust materials, as well as improvement of serviceability and reparability, result in a long service life of our extraction systems.
Premium filter protection
The filters are automatically and continuously dusted with a so-called precoating agent (e.g. slaked lime). This prevents the filter lamellae from sticking together and significantly increases the filter service life.
Filter cleaning and change
Added filters provide increased resistance to airflow and unnecessarily high energy consumption. The Jet-Pulse filter cleaning system automatically blows the dust off the filters with compressed air.
Pre-separator
These system components serve as spark traps or for separating large quantities of dust and chips before they reach the filter unit. They protect the filters and the air resistance in the plant remains constantly low.
Retrofit
Retrofitting and modernizing with new, up-to-date technology can often make a lot of sense. Our extraction systems are modular. We make sure that individual parts can be replaced and mechanics repaired.
Nachhaltige Materialien
Wir verwenden Materialien, die die technische Lebensdauer verlängern. Dadurch müssen weniger Produkte nachproduziert werden, was wiederum Energie- und Materialaufwand einspart.
All services directly from the manufacturer
As a competent partner, we support you throughout the entire product cycle. From the initial consultation to the planning and implementation of the systems. And that’s not all. Even though our systems require very little cleaning and maintenance, they still need to be checked from time to time. With us you can expect a comprehensive maintenance and spare parts service. Via third-party maintenance, we can even access your systems worldwide and provide immediate support if required.
Honest & competent advice
Together we will find the optimal extraction solution for your application – economical and future-proof.
Cleaning & maintenance
To guarantee optimal operation and constant performance, we maintain our own and third-party extraction systems. In this way, deviations can be detected at an early stage and rectified cost-effectively.
Spare parts service
We can provide you with the right wear and spare parts to keep your system running for as long as possible.